Automation of component inspection
We faced the challenge of ensuring product quality for a major monitor manufacturer by optimizing the inspection of monitor modules before they entered production.
How We work
The production of high-quality LCD monitors requires components of the same level of excellence. Our client's previous system was entirely manual.
Operators would evaluate the installed LCD panels, and if an error was found in even a single unit, the entire batch would be discarded. This led to rework and high costs. We solved this problem.
Proposal Challenges
Venturus Solutions
Automated checking system
We developed a custom test jig (with x, y, and z movements) to capture and analyze images of the modules, using a probe (calibration device) and an attached camera.
Together with the system, this structure enables specific verification for each group of tests and monitor modules.
At the end of the tests, the application generates a spreadsheet that is sent to the organization's internal system by the operator, providing much greater precision and accuracy in component checks.
Results
